Fabrication intelligente axée sur l'innovation pour l'avenir (2018)

Our company's annual production line renovation project for 2 million electric tools has been successfully completed, achieving a leapfrog improvement in delivery efficiency

1、 Project Background and Strategic Significance

In response to the rapidly growing demand in the global electric tool market and to enhance our core product delivery capabilities, our company launched a technical renovation project for a production line with an annual output of 2 million electric tools in 2018. The project breaks through the bottleneck of production capacity and strengthens market competitiveness through the automation upgrade and intelligent reconstruction of the original production system. This technological upgrade is not only an expansion of production capacity, but also a crucial step for the company to implement the "intelligent manufacturing+green manufacturing" strategy.

2、 Core highlights of technological transformation and technological innovation

Full process automation upgrade

The introduction of high-precision motor fully automatic assembly line, automatic detection system and other equipment has achieved a 95% automation rate for key processes of core motor components, significantly improved product consistency, and reduced manual intervention by 40%.

Deep integration of intelligent management system

Deploying MES (Manufacturing Execution System) seamlessly integrates with ERP, achieving full digital control from material scheduling, production progress to quality traceability, and increasing order response speed by 50%.

3、 Production effectiveness and customer value realization

Breakthrough in production capacity: The annual production capacity has jumped from 900000 units before the renovation to 2 million units, and flexible production is adapted to meet the demand of multiple categories of orders;

Delivery quality and efficiency: The average delivery cycle of orders has been shortened by 40%, and the timely delivery rate of customer orders has been increased to 99.2%;

Quality upgrade: The product defect rate has decreased by 35%.

4、 Future prospects

This technological upgrade injects strong development momentum into the company. The next step will be to continue deepening the construction of smart factories, building an agile system for the entire "R&D production delivery" chain, and helping global customers seize market opportunities.